The Exicon digital closed loop controller gives you a clear interface for running, monitoring and diagnosing your machine. Live 3D toolpath simulation, machining runtime data, program logs and remote access capability are all built in as standard.
The vacuum matrix table is divided into independently controlled zones, so suction is applied only where your sheet sits. This lets you run smaller board formats without losing hold-down pressure, and the zoned configuration supports popular sheet sizes as standard.
The standard EK-C configuration includes a 12-slot linear rack tool changer mounted under the gantry, positioning tools within reach anywhere across the bed. Automatic ISO 30 tool changes are completed in seconds, allowing the machine to move between profiles, pockets and edge details without operator input.
Available on the EK-D configuration, the optional 9-vertical drill bank machines shelf holes, hinge plate positions and KD fitting bores in a single pass as part of the nesting program. Combining routing and drilling in one operation removes the need for secondary drilling, reducing handling and cutting production time per batch.
The optional under-gantry sweeper travels across the MDF spoilboard after each nesting cycle, extracting residual dust and offcut debris before the next sheet is loaded. Keeping the spoilboard surface clean improves sheet contact, protects your vacuum hold-down performance and reduces manual cleaning time between runs.
Inovance digital servo drivers with absolute encoders and EtherCAT connectivity are mounted inside a professionally wired CE-standard control cabinet. EtherCAT provides real-time closed loop communication between the controller and each axis, delivering the positioning accuracy and repeatability that production nesting demands.
The optional safety enclosure surrounds the machine on three sides with rigid mesh fencing, with the front face protected by a photoelectric light barrier. The full three-sided plus barrier configuration meets CE machinery safety requirements and is available on request for production environments where full guarding is required
A CE-rated photoelectric light barrier protects the open face of the machine, triggering an immediate controlled stop if the beam is broken during operation. This allows safe sheet loading and unloading without opening a physical gate, keeping production flow moving without compromising operator safety.
The EK-D upgrades to a 16-position rotary carousel mounted at the gantry end, giving you four additional tool positions over the standard linear rack. ISO 30 tooling is changed automatically at full speed, keeping cycle times tight across complex nesting programs.
A dedicated dust blower mounted at the spindle nose directs a controlled air jet into the cutting groove as the tool passes, dislodging dust before it settles. This works in combination with your extraction system to keep the cut line clear and improve edge finish quality.
Every EK Series router is fitted with Becker vacuum pumps as standard, delivering up to 500m3/hr on larger table models. Becker is the benchmark for industrial vacuum reliability, ensuring consistent sheet hold-down through every nesting cycle without pressure drop.
Material location pop-up pins rise from the table surface with a single press of the foot pedal, locating each sheet accurately in X and Y before the vacuum clamps it in place. Foot pedal control keeps both hands free for sheet handling, making it faster and safer to load and register boards at the start of every cycle.
EK Series | Professional Nesting Solutions
The Excitech EK Series bridges the gap between entry-level routers and high-production industrial cells. Designed specifically for panel processing, cabinetry, and kitchen manufacturing, the EK range offers two distinct configurations to match your production volume.
1. The “Smart Entry” Solution
Best For: First-time CNC buyers, general joinery, and nesting.
The Setup: Features a 12-slot Linear Tool Changer positioned under the gantry. This dynamic changing system travels with the spindle for rapid transitions along the X-axis.
Why Choose It: You get full industrial precision—heavy steel frame, vacuum hold-down, and servo drive, without the added cost of a drilling block. It is the perfect balance of performance and price.
Controller: Powered by the user-friendly Exicon interface.
2. High-Capacity Production
Best For: High-volume kitchen manufacturers and cabinetry shops.
The Setup: Upgrades to a 16-slot Rotary Carousel (mounted on the gantry end) plus a 9-Vertical Drill Bank.
Why Choose It: The dedicated Drill Bank is essential for efficient cabinetry. It allows you to bore shelf holes, hinge plates, and KD fittings instantly without waiting for a tool change. The rotary carousel also keeps the Z-axis clear for taller workpieces.
Controller: Powered by the advanced NC Studio system for complex machining tasks.
Shared Technology & Build Quality
Both machines share the same industrial DNA, ensuring consistent reliability regardless of which model you choose:
Heavy-Duty Construction: Constructed with heat-stabilised steel frames and gantries to eliminate vibration and ensure perfect edge finishes.
Matrix Vacuum Table: A multi-zone vacuum grid ensures secure clamping for full sheets and small nested parts alike.
High-Performance Spindles: Equipped with 9kW Air-Cooled Spindles (HSD/Hiteco/Excitech) for reliable, continuous cutting.
Precision Drive: Industrial Servo motors and planetary gearboxes deliver smooth, accurate motion for intricate designs.
Perfect Alignment: Integrated pop-up pins allow operators to load sheets perfectly square every single time.
Quick Comparison: Which One Do I Need?
| Feature | EK-C Series | EK-D Series |
| Tool Changer | 12-Slot Linear (Rack) | 16-Slot Rotary (Carousel) |
| Drill Bank | N/A | 9-Vertical Block Included |
| Ideal For | General Joinery | Cabinetry & Kitchens |
Powell CNC 3-Axis Range: Comprehensive Comparison
Which 3-Axis Series Fits Your Production?
Choosing the right CNC router depends on your material requirements and daily throughput. Notably, while the EK C&D Series provides an exceptional entry point for joinery, the E4 Pro CNC is specifically engineered for high-volume environments requiring maximum rigidity.
EK C&D Series: The ideal for workshops moving away from manual machining.
EK-G High-Speed: Specifically designed for rapid nesting, utilizing a reinforced gantry for faster cycle times. Furthermore, it features an integrated automatic labelling system to eliminate sorting errors and speed up downstream assembly.
E3 Series: A professional-grade solution that bridges the gap with advanced control and standard drilling capabilities.
E4 Pro CNC: Our flagship , featuring a massive heat-stabilized frame and OSAI control for the most demanding applications.
Standard Technology Highlights:
Heavy-Duty Construction: Frames and gantries are manufactured from heat-stabilised steel to eliminate vibration and ensure longevity.
EK-C Tooling: Features a 12-slot Linear Tool Changer positioned under the gantry, travelling with the spindle for rapid changes.
EK-D Tooling: Features a 16-position Rotary Carousel mounted on the gantry end to maximise Z-axis working height.
Drilling (EK-D): Includes a dedicated 9-Vertical Drill Bank for rapid, precise boring of shelf holes and fixings.
Vacuum Hold-Down: Double-layer Matrix Vacuum table tailored for high-flow clamping. Includes 1x 5.5kW vacuum pump (upgrades available for larger bed sizes).
Spindle & Drive: High-Frequency Excitech Air-Cooled ISO Spindle paired with a reliable industrial Servo driving system.
Control System: Customised ExiCAM controller with remote diagnostics via Ethernet for instant technical support.
Positioning: Pneumatic pop-up pins ensure perfect sheet alignment for both X & Y axes (foot-pedal controlled).
Durability: Equipped with highly flexible, heat-resistant shielded cabling to ensure a long service lifespan.
Software Included: Vectric Cut 2D Pro supplied as standard. (Upgrades to VCarve or Aspire available).
Software Integration: Fully compatible with Polyboard, StairDesigner, and OptiNest for a complete “Design to Manufacture” workflow.
| ITEM | EK-1228 | EK-1530 | EK-2128 | EK-2130 |
|---|---|---|---|---|
| TRAVELLING AREA | 2900 x 1260 x 200MM | 3140 x 1600 x 200MM | 2900 (3140) x 2100 x 200MM | 3140 x 2100 x 200MM |
| WORKING AREA | 2850 x 1220 x 50MM | 3100 x 1560 x 50MM | 2850 x 2070 x 50MM | 2850 x 2070 x 50MM |
| ACCURACY | WORKING ACCURACY: 0.05 mm | |||
| REPOSITIONING 0.05/500 mm | 0.05/500 mm | 0.05/500 mm | 0.05/500 mm | |
| TABLE STRUCTURE | VACUUM MATRIX TABLE | |||
| TRANSMISSION | HELICAL RACK XY, BALLSCREW Z | |||
| SPEED | MAX RAPID: X55 – Y90 – Z15 m/min | |||
| MAX FEEDRATE: 20 m/min | ||||
| SPINDLE TYPE | EXCITECH 9KW ISO 30 AIR COOLED ATC | |||
| SPINDLE SPEED | 3000-24000 RPM | |||
| TOOL MAGAZINE | LINEAR 12 POSITION UNDER GANTRY FOR FAST TOOL CHANGES | |||
| OPTIONAL: 16 POSITION CARROUSEL ON D SERIES | ||||
| DRILL BANK | OPTIONAL 9 VERTICAL DRILL BANK | |||
| Vacuum | 1 X BECKER 250M3/HR | 2 X BECKER 250M3/HR | ||
| DRIVE | SERVO/PLANETARY GEARBOX | |||
| NC CONTROLLER | EXICON DIGITAL CLOSED LOOP | |||
| SOFTWARE | EXICAM/VECTRIC & OTHER OEM CAD/CAM | |||
| COMMAND CODE | ISO G-CODE | |||
| ELECTRICAL | 3-PHASE 400V, 1 X 32A MACHINE MAIN | |||
| COMPRESSED AIR | CLEAN & DRY, 12CFM @ 8 BAR | |||
| WEIGHT | 2500KG | 3000KG | 3400KG | 3800KG |
| INSTALLED FOOTPRINT | 5000 x 4000 mm | 6000 x 4000 mm | 6000 x 5000 mm | |
No router is complete without a high quality spindle and the EK is no different. Not only is the Excitech 9kW spindle powerful and quiet.
Smart industrial controller, this product enables effortless cutting, engraving and milling. High speed machining algorithms produce high quality components in a variety of materials.
Equipped with either 12 slot linear tool changer under the gantry or 16-position rotary tool changer for increased working Z height
Maxicam-Excitech routers come with easy to use CAD/CAM Software. convert designs in to NC code quickly and easily with Vectric. Maxicam CNC machines are fully integrated with Wood Designer’s Polyboard and Stairdesigner for full parametric cabinet and stair manufacture. The powerful easy to use software generates cutting maps/lists for nesting directly on Maxicam CNC routers.
Our engineers use an API Radian laser tracker to level and calibrate every EK Series on installation, ensuring the machine performs to specification from the first cut.
Every EK Series is delivered, installed and commissioned by our own Powell CNC engineers, including full operator training for two operatives on the day.
| What you get | Detail |
| UK delivery and installation | Delivered and fully installed by our engineers. You supply forklift unloading off the truck. |
| Operator training | Full training for two operatives on installation day. |
| 12-month warranty | Covers parts and labour for the full first year. |
| Lifetime remote diagnostics | Via ethernet, email, telephone and WhatsApp for the life of the machine. |
| Vectric Cut 2D Pro software | Full licence included as standard. Upgrades to VCarve Pro or Aspire available. |
| MPG hand wheel | XYZ hand wheel for easy origin and workpiece datum setting. |
| ISO Tool Holders | 3 sets of ISO tool holders ER32 |
| Finance available | Options available for UK registered businesses. Ask us for details. |
| German Becker Vacuum Pump | Highest qulaity German Becker vacuum pump. |
Customer requirements: 32A 400V 3-phase power (3P+N+E), clean dry air 12 CFM / 8 Bar, one RJ45 network point, forklift unloading off delivery truck.
| EK-1228 | EK-1530 | EK-2128 | EK-2130 | |
| Travelling area (mm) | 2,850 x 1,220 x 200 | 3,100 x 1,560 x 200 | 2,850 x 2,070 x 200 | 3,100 x 2,070 x 200 |
| Width - A (mm) | 2,250mm | 2,580mm | 3,190mm | 3,190mm |
| Depth - B (mm) | 3,660mm | 4,170mm | 4,030mm | 4,170mm |
| Table length - C (mm) | 2,850mm | 3,105mm | 2,850mm | 3,105mm |
| Table width - D (mm) | 1,220mm | 1,560mm | 2,130mm | 2,130mm |
| Net weight | 2,500kg | 3,000kg | 3,400kg | 3,800kg |
| Dust extraction | 1 x 200mm diameter | |||
| Installation Requirements | |
| E1 - Electrical connection point | 1 x 5 pin C-form socket, 3-phase 400V 32A |
| C1 - Compressed air connection point | 1 x lever ball valve with 12mm push fit connection. Clean dry air at 12 CFM / 8 bar constant. |
| Network | 1 x RJ45 network point for remote diagnostics |
| Floor | Suitable flat concrete floor of 350mm depth required for long-term stability |
| Unloading | Forklift required to unload from delivery truck. Installation by Powell CNC engineers included. |
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