EK-G Series | The Smart Factory Solution

The EK-G Series represents a significant leap forward in CNC manufacturing. Building on the robust foundation of the EK-D, this machine introduces automatic labelling and HSK tooling to streamline your production workflow. It is designed for manufacturers who demand speed, traceability, and zero human error.

1. Automatic Label Printing System

• The Problem: Manual labelling is slow and leads to mistakes.

• The EK-G Solution: An integrated labelling unit is mounted directly to the gantry. It automatically prints and applies barcode labels to the sheet before the cut begins.

• The Benefit: When the operator unloads the parts, they are already identified. No more guessing, no more hand-writing, and seamless integration with your software (Polyboard, Optinest etc.).

2. Heavy-Duty HSK Tooling

• Standard Spindles: Use ISO-30 holders (Standard grip).

• EK-G Spindles: Upgraded to Hiteco HSK-63F Spindles.

• Why it matters: HSK holders provide double the clamping force of standard ISO holders. This results in smoother cuts, longer tool life, and the ability to run faster feed rates on difficult materials.

3. Future-Ready Automation

• The EK-G is built with a structural configuration that allows for Automatic Loading (Scissor Lift) and Unloading (Conveyor) systems to be bolted on later. You can buy the machine today and upgrade to a fully autonomous line tomorrow.

Technical Specifications

• Tool Changer: 16-Position Rotary Carousel (Gantry Mounted) for rapid changes.

• Drilling: Includes a dedicated 9-Vertical Drill Bank for instant boring of shelf holes.

• Controller: Powered by the versatile Exicon interface for easy operation.

• Drive System: High-performance Servo motors and planetary gearboxes.

• Vacuum: Heavy-duty Matrix table optimised for nesting small parts.

Summary: Why Choose the EK-G?

Powell CNC 3-Axis Range: Comprehensive Comparison

Which 3-Axis Series Fits Your Production?

Choosing the right CNC router depends on your material requirements and daily throughput. Notably, while the EK C&D Series provides an exceptional entry point for joinery, the E4 Pro CNC is specifically engineered for high-volume environments requiring maximum rigidity.

• EK C&D Series: The ideal for workshops moving away from manual machining.

• EK-G High-Speed: Specifically designed for rapid nesting, utilizing a reinforced gantry for faster cycle times. Furthermore, it features an integrated automatic labelling system to eliminate sorting errors and speed up downstream assembly.

• E3 Series: A professional-grade solution that bridges the gap with advanced control and standard drilling capabilities.

• E4 Pro CNC: Our flagship , featuring a massive heat-stabilized frame and OSAI control for the most demanding applications.

Technology Highlights:

• Integrated Labelling: Features a gantry-mounted label printer that automatically applies barcodes to panels before processing, ensuring 100% part identification and traceability.

• Heavy-Duty Power: Upgraded to a premium Hiteco Spindle with HSK-63F tool holders. This offers superior clamping force and rigidity compared to standard ISO-30 configurations.

• Future-Proof Design: The chassis is structurally engineered to allow for the seamless addition of Automatic Loading and Unloading systems at a later date.

• High-Speed Tooling: Equipped with a 16-position Rotary Tool Changer (gantry-mounted) and a dedicated 9-Vertical Drill Bank for instant boring operations.

• Active Dust Clearing: Unique dust cover design features four integrated air blowers (X & Y direction) to blast debris out of the cut line for a cleaner finish.

• Industrial Build: Frames and gantries are manufactured from heat-stabilised steel to eliminate vibration and ensure long-term durability.

• Precision Drive: High-frequency electronic spindle paired with industrial Servo motors and precision-ground ball screws for smooth, accurate motion.

• Vacuum Hold-Down: High-flow vacuum table options powered by Becker 5.5kW pumps (industry standard for reliability).

• Control System: Customised Exicon controller features remote diagnostics via Ethernet for instant technical support.

• Durability: Wired with highly flexible, heat-resistant shielded cabling to ensure a long service lifespan.

• Safety: Fully CE Certified, complying with all European safety and performance standards.

• Software: Vectric Cut 2D Pro supplied as standard. (Optional upgrade to AlphaCam for fully automated “Screen-to-Machine” programming).